Process Operator - 3rd shift

Job Details: Job Location: BLU Coppell Plant - Coppell, TX, Salary Range: Undisclosed, Job Category: Manufacturing, Job purpose 

The Process Operator is responsible for ensuring the efficient, safe, and compliant operation of production equipment within the production line. This role serves as a technical expert on the line, monitoring critical parameters to guarantee product quality and food safety while actively identifying opportunities to minimize waste. The ideal candidate possesses strong mechanical aptitude, a commitment to safety, and a focus on operational efficiency through waste reduction. 

Duties and responsibilities 

1. Safety & Compliance 

Strictly adhere to all plant safety regulations, including the consistent wearing of required Personal Protective Equipment (PPE) and rigorous application of Lockout/Tagout (LOTO) procedures. 

Actively identify, report, and assist in mitigating safety hazards or non-compliance issues within the process area to maintain a zero-incident workplace. 

Promote a proactive culture of safety by modeling best practices  

2. Quality Control 

Continuously monitor and validate critical process parameters—such as moisture levels, oil absorption, temperature, Free Fatty Acids (FFAs), and dough consistency—to ensure finished products meet internal and regulatory specifications. 

Perform regular quality checks and document results for key metrics, including: 

Water temperature 

Mixing time 

Dough moisture 

Moisture levels after oven/stabilizer 

Oil absorption (for fried products) 

Final product texture (e.g., Takis texture) 

Collaborate closely with the Quality Assurance (QA) department to address non-conformances immediately and implement effective corrective actions to prevent product waste. 

Ensure full compliance with Good Manufacturing Practices (GMPs), Hazard Analysis Critical Control Point (HACCP) principles, and FDA regulations at all times. 

3. Equipment Operation & Maintenance 

Safely operate and monitor all processing equipment—including mixers, ovens, fryers, and stabilizers—in accordance with Standard Operating Procedures (SOPs). 

Perform basic troubleshooting and make precise adjustments to machinery to minimize downtime, reduce scrap, and maintain product flow. 

Promptly report equipment malfunctions or unusual wear to the maintenance team and production supervisors. 

4. Process Improvement & Documentation 

Accurately record all production data, equipment settings, and process deviations in the GB connected. 

Actively support 5S initiatives to ensure work areas remain clean, organized, and efficient, which directly contributes to waste reduction. 

Identify opportunities for process optimization (e.g., reducing ingredient waste, minimizing product giveaways, improving efficiency) and contribute ideas to continuous improvement projects. 

Maintain clear and effective communication by participating in production loops, including shift handovers. 

5. Leadership & Collaboration 

Guide on daily tasks and managing complex operational scenarios, with an emphasis on efficiency and waste reduction. 

Work cross-functionally with Production Supervisors, QA, and Maintenance teams to resolve issues quickly and meet daily production targets without sacrificing quality or creating excess waste. 

Serve as a subject-matter expert (SME) for the process area, providing insight and guidance during audits, training sessions, and process changes. 

Qualifications: Qualifications 

Education & Experience: 

High School Diploma or GED required. 

2+ years of experience in a manufacturing environment, preferably in food processing. 

Previous experience operating industrial mixers, ovens, or fryers is highly preferred. 

Skills & Competencies: 

Strong understanding of GMP, HACCP, and food safety regulations. 

Mechanical aptitude with the ability to troubleshoot basic equipment issues. 

Demonstrated ability to identify and reduce waste in a production environment. 

Ability to read and interpret documents such as safety rules, operating manuals, and SOPs. 

Proficiency in basic math and documentation skills. 

Ability to work in a team environment and lead by example. 

Flexibility to work various shifts, including weekends and holidays, as required. 

Physical Requirements: 

Ability to stand for extended periods and walk long distances throughout the shift. 

Ability to work in varying temperatures (heat/cold) and around loud machinery. 

Must be able to lift up to [e.g., 50 lbs] and perform physical tasks such as bending, reaching, and climbing.