Master Technician, Maintenance

Position Overview

The Master Technician for Maintenance is a senior-level hands-on maintenance professional responsible for the installation, troubleshooting, repair, and reliability of critical process and utility equipment within a Good Manufacturing Practice (GMP) pharmaceutical manufacturing environment. This role serves as a subject matter expert (SME) in mechanical systems, including rotating equipment, hygienic process systems, valves, pumps, and clean utility infrastructure while providing technical expertise and guidance to junior technicians and other stakeholders. The Master Technician executes precision maintenance activities, leads complex mechanical troubleshooting, ensures equipment is maintained in a validated and inspection-ready state; in addition to emphasizing mechanical craft excellence, failure-based troubleshooting, precision rebuild and alignment practices, and GMP-compliance execution and documentation.

Job Description

 What You’ll Do 

 •Mechanical SME and Mentorship: Serves as the technical expert and trains or coaches other technicians while leading on-shift activities to drive operational success•Precision Repairs & Rebuilds: Executes precision mechanical repairs and rebuilds; and performs assembly swap and rotating spare change-outs of pumps (e.g., centrifugal, diaphragm, peristaltic), valves (ASEPCO, diaphragm, control valves), bioreactors, centrifuges, clean steam and WFI systems, seal replacements, bearings, alignment, couplings, and gaskets•Preventive & Predictive Maintenance: Executes failure-mode based PMs, performs vibration awareness, temperature monitoring, leak detection, and identifies bad actors and recurring failures•Troubleshooting & Reliability: Leads failure investigations, supports root cause analysis (RCA), and partners with Reliability Engineering•Installation & Commissioning: Installs and aligns equipment, supports commissioning, qualification & validation activities, and provides startup support•Safety & Risk: Executes lockout tagout (LOTO), manages stored energy hazards, and identifies and escalates unsafe conditions to champion a culture of safety and quality•GMP & Collaboration: Communicates effectively with peers and cross-functionally to drive results and ensure equipment and areas are in audit-ready state with complete and accurate GMP documentation•Performs other duties, as assigned  

Knowledge & Skills 

•Expert knowledge of mechanical, electrical, and control systems•Demonstrated ability to read and interpret P&IDs, schematics, and technical drawings•Advanced knowledge of CGMP requirements•Effective communication, both written and oral•Ability to work in a team environment and train or mentor others while managing multiple priorities•Knowledge of Project Management principles•Strong time management and problem-solving skills and detail-oriented•Must be able to support 24/7 manufacturing facility, including shift, on-call and weekends 
Basic Requirements •High School Diploma•10+ years of maintenance or engineering experience in an industrial environment•5 years of maintenance experience in a pharmaceutical or similar manufacturing environment•Experience with Computerized Maintenance Management Systems (CMMS)•Experience with mechanical systems, process equipment, and utilities in a cleanroom environment•LOTO•GMP Documentation•Pump and seal rebuild•Valve maintenance 
Preferred Requirements •Associate degree in mechanical, electrical, chemical engineering or related field•Experience in Project Management or Lean Six Sigma•Certified Maintenance & Reliability Technician (CMRT) or similar•DeltaV, Building Management System (BMS), or Programmable Logic Controller (PLC) 
PHYSICAL REQUIREMENTSPHYSICAL DEMANDSWill work in environment which may necessitate respiratory protection. No X YesMay work in Mechanical/Production spaces that may require hearing protection and enrollment in a hearing conservation program. No X YesWill work in environment operating a motor vehicle or Powered Industrial Truck. No Yes XAbility to discern audible cues. No X YesAbility to inspect or perform a task with 20/20 corrected vision, visual acuity, including distinguishing color. No X YesWORKING ENVIRONMENTPHYSICAL DEMANDSAbility to ascend or descend ladders, scaffolding, ramps, etc. No X YesAbility to stand for prolonged periods of time. No X Yes 240 minutes (If yes, may specify frequency/duration: up to 15, 30, 120, 240 minutes)Ability to sit for prolonged periods of time. No X Yes 240 minutes (If yes, may specify frequency/duration: up to 15, 30, 120, 240 minutes)Ability to conduct activities using repetitive motions that include writs, hands and/or fingers. No X YesAbility to operate machinery and/or power tools. No X YesAbility to conduct work that includes moving objects up to X pounds. No X Yes If yes, 10 lbs. X 33 lbs.Ability to bend, push or pull, reach to retrieve materials from 18” to 60” in height, and use twisting motions. No X Yes ENVIRONMENTAL CONDITIONSWill work in warm/cold environments. No X Yes 0-115F Range (If yes, specify approximate temperature ranges.)Will work in outdoor elements such as precipitation and wind. No X YesWill work in small and/or enclosed spaces. No X YesWill work in heights greater than 4 feet. No X Yes  

Our programs are designed to focus on maintaining and enhancing all pillars of health with a robust benefits package including medical, dental, vision and prescription drug coverage with the option of a Health Savings Account with company contributions. In addition, we offer an industry leading 401(k) savings plan, insurance coverage, employee assistance programs and various wellness incentives. We support life-work balance with paid vacation time, sick time, and company holidays. Explore a supportive environment that enriches both your personal and professional growth!