Maintenance Manager (3552)

Job DetailsJob Location: Campbellsburg, IN 47108JOB DESCRIPTION SUMMARY: 

The Facility / Maintenance Manager is responsible for the safe, reliable, and cost-effective operation of all plant equipment, building systems, and maintenance personnel within a powder metal manufacturing facility. This role oversees preventive and predictive maintenance programs, equipment reliability, capital projects, spare parts management, contractor coordination, and facility infrastructure to support continuous production operations. 

The Maintenance Manager works closely with production, engineering, quality, safety, and purchasing departments to minimize downtime and improve overall equipment effectiveness (OEE). 

Key Responsibilities 

Maintenance & Reliability 

Manage all plant maintenance activities for powder metal production equipment including:  

Compaction presses  

Sinter furnaces  

Hydraulic systems  

Conveyors  

Dust collection systems  

CNC/machining equipment  

Mixers and blenders  

Heat treat equipment  

Cooling systems and compressors  

Develop and maintain preventive and predictive maintenance programs.  

Troubleshoot mechanical, electrical, pneumatic, hydraulic, and controls-related issues.  

Reduce unplanned downtime through root cause analysis and corrective actions.  

Monitor equipment performance and reliability metrics.  

Facility Management 

Oversee facility systems including:  

HVAC  

Electrical distribution  

Compressed air systems  

Water systems  

Fire suppression systems  

Building structure and grounds  

Coordinate outside contractors and service vendors.  

Ensure compliance with OSHA, EPA, NFPA, and local regulations.  

Maintain plant housekeeping and maintenance shop organization.  

Leadership & Supervision 

Supervise maintenance technicians, electricians, and outside contractors.  

Schedule labor coverage for production support and emergency repairs.  

Train and develop maintenance personnel.  

Conduct performance reviews and disciplinary actions when required.  

Promote a safety-first culture throughout the department.  

Inventory & Purchasing 

Manage maintenance spare parts inventory and MRO supplies.  

Coordinate parts ordering and vendor relationships.  

Maintain accurate records in CMMS systems such as:  

Megamation DirectLine  

Control maintenance budgets and repair costs.  

Continuous Improvement 

Support lean manufacturing and continuous improvement initiatives.  

Participate in capital equipment installations and upgrades.  

Improve PM completion rates and maintenance response times.  

Assist engineering with equipment modifications and process improvements.  

QualificationsEducation & Experience 

Associate’s or Bachelor’s degree in: Industrial Maintenance, Mechanical Engineering, Electrical Engineering, Manufacturing Technology, or equivalent experience  

5+ years maintenance experience in manufacturing.  

3+ years leadership or supervisory experience preferred.  

Experience in powder metal, metal stamping, machining, heat treat, or heavy industrial manufacturing preferred.  

Technical Skills 

Strong knowledge of:  

Hydraulic systems  

Pneumatics  

PLC troubleshooting  

Motors and drives  

Industrial electrical systems  

Mechanical power transmission  

Predictive maintenance methods  

Ability to read:  

Electrical schematics  

Hydraulic diagrams  

Mechanical drawings  

CMMS experience required.  

Preferred Certifications 

OSHA 30  

NFPA 70E  

PLC training  

Welding/fabrication experience  

Lean Manufacturing or Six Sigma exposure  

Performance Metrics 

Equipment uptime  

Preventive maintenance completion rate  

Maintenance cost control  

Safety performance  

Spare parts inventory accuracy  

Work Environment 

Industrial powder metal manufacturing environment.  

Exposure to:  

Heat  

Dust  

Noise  

Heavy machinery  

Industrial chemicals and lubricants  

On-call availability for emergencies and plant shutdowns may be required.  

PHYSICAL DEMANDS: 

Frequent walking, standing, and sitting in both office and manufacturing environments. 

Occasionally lift and move materials or equipment up to 35 pounds. 

Use of personal protective equipment (PPE) as required. 

Visual acuity required for inspections and documentation review. 

Occasional bending, squatting, reaching, and twisting may be required. 

Non-standard/off-shift hours may be necessary for project support. 

SAFETY REQUIREMENTS: 

Comply with all company safety policies and procedures. 

Participate in safety training, risk assessments, and hazard identification. 

Utilize PPE including safety glasses, hearing protection, gloves, and other gear as needed. 

Report unsafe conditions or practices promptly. 

Promote a safe and clean working environment