Machine Operator

Job DetailsJob Location: Carson City or Remote - Carson City, NV 89706Job Shift: AnyThis document describes the role and responsibilities of the Packaging Machine Operator I (PMO) at Stellar Snacks.

Scope

The PMO reports directly to the Production Supervisor and is responsible for setting up and overseeing packaging machine operations to ensure proper quality and packaging of finished product. Responsibilities include maintaining and cleaning packaging equipment, assisting fellow PMOs and Supervisors to run the department efficiently, and performing troubleshooting and basic maintenance tasks, quality checks, and training.

Roles & Responsibilities

Machine Operation

Check gram weight on operation terminal and ensure all bags run correct weights
Ensure all bags are in registration — both cutoff and side-to-side registration
Ensure all bags are code-dated properly with lot and date legible and in proper position on back of bag
Change code dates in printer system; keep all code-dating supplies cleaned, organized, and stored when not in use
Ensure bags are sealed properly on both back seal and end seal; adjust platen as needed
Add/remove air from bags and ensure bag appearance is acceptable
Change knife blades and adjust bag speed in packaging machines and weighers
Clear weigher faults and perform zero and span adjustments on weigher
Navigate through screens on packaging machines and weighers
Replace sponge tape on former and replace pull belts
Operate Video-Jet and Inkjet printers; change Inkjet printer ribbon as needed

Housekeeping & Sanitation

Keep machines clean daily — inside and outside when not running
Clean machine platforms during shift and before shift change
Keep all formers off the floor, cleaned, and properly covered when not in use
Keep the entire area under and around machines clean; assist with sweeping the packing area
Keep all cellophane/film off the floor at all times
Keep infeeds, dispersion table, scales, and related equipment free from buildup
Ensure all allergens are cleaned prior to starting a non-allergen run

Changeovers & Shift Management

Perform changeovers in a timely manner with minimal film waste, including ordering and returning materials and following production sheets
Perform complete tear-down and setup of the packing machine and scale system
Accurately weigh all cellophane not in use and place on cello shelf in proper location
Have machines set up and cleaned for the following shift before shift end
Empty machines of all product when shutting down
Before going to break, ensure sufficient cellophane is on machines and another PMO has your machine covered
Pour on bulk product before end of shift

Equipment & Maintenance

Perform preventative maintenance on all machines and packing equipment
Operate all Fastback systems via the panel view; must know how to start up and shut down all Fastback systems and packing equipment
Perform jaw alignments
Weigh defective film, record the defect, and place film in the designated defective area
Rework WIP created from metal detector testing; assist QC during drop-through metal detector checks by resetting packing machines
Troubleshoot equipment issues; document repairs and recurring issues; work with maintenance as needed

Advanced Operations

Proficient in Weigh Pack operation, setup, changeover, cleaning, troubleshooting, and running the work cell
Proficient in Auto Tub line operation, setup, changeover, cleaning, troubleshooting, and running the work cell

Team & Leadership

Maintain a clean and safe work environment
Communicate effectively with all team members including bakers, leads, packers, PMOs, QC, maintenance, and supervisors
Train, lead, and guide other PMOs
Complete all required training courses
All other duties as assigned by the supervisor

Qualifications
Qualifications & Education Requirements

High school diploma or GED
Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals
Ability to write correspondence and speak effectively with employees throughout the organization
Proficiency in basic math: add, subtract, multiply, and divide across all units of measure including whole numbers, fractions, decimals, and metric-to-SAE conversions (mm to inches, grams to ounces)
Ability to solve practical problems and handle a variety of variables in situations with limited standardization
Ability to interpret instructions provided in written, oral, diagram, or scheduled form
Clear understanding of how to safely operate packaging machinery
LOTO (Lockout/Tagout) understanding and compliance
Understanding of major packaging machine components — names and functions
Understanding of weigher components — names and functions

Physical Demands & Work Environment

The physical demands described here are representative of those required by an employee to successfully perform the essential functions of this job. Working conditions are normal for a manufacturing environment