Automation & Controls Engineer – Manufacturing Systems
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Qualdoc
Petersburg, VA, US
Summary
The role involves programming, troubleshooting, and optimizing PLC-based control systems and HMI interfaces to improve manufacturing performance. The engineer will lead initiatives to increase equipment uptime and translate operational requirements into automation solutions.
Job Description
Automation & Controls Engineer – Manufacturing Systems
Location: Petersburg, VA
Job Type: Contract-to-Hire
Compensation: Starting at $70,000 annually (based on experience)
Position Summary
We are seeking an experienced Automation & Controls Engineer to support, maintain, and enhance industrial control systems within a manufacturing environment. This role blends hands-on troubleshooting with system design and continuous improvement, working closely with operations and maintenance teams to drive performance and reliability.
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Key Responsibilities
- Program, troubleshoot, and optimize PLC-based control systems across production equipment
- Design and enhance HMI interfaces to improve usability and operator interaction
- Diagnose issues related to automation systems, instrumentation, and industrial networks
- Lead or support initiatives focused on increasing equipment uptime and process efficiency
- Analyze system and production data to identify trends and recommend improvements
- Conduct root cause analysis and implement corrective solutions
- Assist with planning system upgrades, shutdowns, and equipment modifications
- Improve alarm management, reporting tools, and overall control system functionality
- Translate operational requirements into effective automation solutions
Technical Environment
PLC Platforms
- Siemens (S7 / TIA Portal)
- Allen-Bradley
- GE / RX3i
- Toshiba NV
HMI / SCADA Systems
- Ignition
- Cimplicity
- WinCC
- Rockwell platforms
Networking & Systems
- Profibus / Profinet
- Industrial communication protocols
- Data acquisition systems (IBA or PDA experience preferred)
Qualifications
- Bachelor’s degree in Electrical Engineering, Mechatronics, or a related field
- 5+ years of experience in industrial or manufacturing environments
- Strong background in PLC programming and troubleshooting
- Experience with motors, drives, and AC/DC control systems
- Proficiency in ladder logic programming
- Ability to manage automation projects from concept through implementation
- Comfortable working in both office and plant floor settings
- Strong analytical and problem-solving skills
- Effective communication across technical and operations teams
Additional Responsibilities
- Support automation systems used in heavy industrial processes
- Maintain system backups and ensure control system reliability
- Improve instrumentation performance and system response
- Identify and implement upgrades to existing equipment and controls
- Contribute to long-term automation and continuous improvement strategies
Work Environment & Growth
- Combination of hands-on fieldwork and engineering responsibilities
- Team-oriented environment focused on safety and operational excellence
- Opportunities for training, skill development, and career advancement
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Why This Role
This is a strong opportunity for an automation professional who enjoys solving complex technical challenges while contributing to system reliability and production efficiency in a dynamic manufacturing setting.
Empowering America’s Makers & Innovators
Mission
We connect America’s makers—manufacturing, construction, and industrial companies—with skilled tradespeople, engineers, and technical professionals who design and build our future. Through integrity, responsiveness, and a relentless pursuit of quality, we deliver solutions that create win-win outcomes for clients, candidates, and Qualdoc—strengthening businesses, empowering people, and fueling local economies.
Vision
To champion American industry by honoring its legacy and shaping its future—advancing opportunity, innovation, and ethical business practices that uplift people and communities for generations to come.
Founded
2020
Company size
2-10 employees
Industry
Outsourcing and Offshoring Consulting
Org type
Partnership
Headquarters
Charlottesville, Virginia
Empowering America’s Makers & Innovators
Mission
We connect America’s makers—manufacturing, construction, and industrial companies—with skilled tradespeople, engineers, and technical professionals who design and build our future. Through integrity, responsiveness, and a relentless pursuit of quality, we deliver solutions that create win-win outcomes for clients, candidates, and Qualdoc—strengthening businesses, empowering people, and fueling local economies.
Vision
To champion American industry by honoring its legacy and shaping its future—advancing opportunity, innovation, and ethical business practices that uplift people and communities for generations to come.
Founded
2020
Company size
2-10 employees
Industry
Outsourcing and Offshoring Consulting
Org type
Partnership
Headquarters
Charlottesville, Virginia