1st Shift Punch Operator

Job DetailsJob Location: WAUNAKEE, WI 53597Job Summary

The Metal Punch Operator is responsible for setting up, operating, and maintaining CNC or manual punching machines to produce sheet metal components according to specifications. This role ensures efficient production, adherence to quality standards, and compliance with all safety procedures.

Key Responsibilities

Set up and operate metal punch machines (CNC turret punch press or manual punch) to cut, form, and shape sheet metal parts.
Load, position, and secure metal sheets for punching operations.
Adjust machine settings, tooling, and programs to maintain accuracy and efficiency.
Inspect parts for accuracy and quality using precision measuring instruments (calipers, gauges, micrometers).
Read and interpret blueprints, shop drawings, and job instructions.
Perform routine machine maintenance and report malfunctions or safety concerns.
Record production output, downtime, and quality checks in logs or ERP system.
Maintain a clean, safe, and organized work area in compliance with company policies.
Support continuous improvement initiatives by recommending process improvements.
QualificationsQualifications

High school diploma or GED required; technical training in manufacturing or machining preferred.
1–3 years of experience operating metal punch machines, turret presses, or similar sheet metal equipment.
Ability to read and interpret blueprints and technical drawings.
Proficiency with measuring tools and quality inspection methods.
Mechanical aptitude with strong troubleshooting skills.
Basic computer/CNC programming knowledge preferred.
Ability to lift up to 50 lbs and stand for extended periods.
Commitment to safety, quality, and teamwork.

Key Competencies:

Technical

Machine Operation Knowledge – Proficient in operating CNC or manual punch presses, including setup, adjustments, and troubleshooting.
Blueprint Reading – Accurately interprets engineering drawings, part specifications, and work orders.
Measurement & Inspection – Skilled in using precision instruments (calipers, micrometers, gauges) to verify tolerances.
Mechanical Aptitude – Strong understanding of metal punching, tooling, and forming processes.
Basic CNC/Computer Skills – Able to enter data, run programs, and complete production reporting in ERP or shop systems.

Problem-Solving Competencies

Troubleshooting – Identifies machine or tooling issues quickly and takes corrective action.
Attention to Detail – Ensures consistent quality and accuracy in repetitive operations.
Process Improvement Mindset – Suggests improvements to reduce scrap, improve efficiency, and maintain quality.

Behavioral Competencies

Safety Awareness – Follows safety protocols for machine operation, material handling, and PPE usage.
Dependability & Accountability – Reliable in attendance, productivity, and quality output.
Teamwork & Collaboration – Works effectively with coworkers, engineers, and supervisors to meet goals.
Adaptability – Adjusts to changing work priorities, new programs, or updated processes.
Communication Skills – Reports issues, progress, and recommendations clearly to supervisors and teammates.

Physical Competencies

Manual Dexterity & Coordination – Handles sheet metal safely and accurately during loading and positioning.
Stamina – Ability to stand for long periods and perform repetitive tasks.
Strength – Able to lift up to 50 lbs and maneuver sheet metal materials.

Technical Competencies

Blueprint Reading – Ability to interpret drawings, part prints, and assembly instructions.
Tool Proficiency – Skilled use of grinders, sanders, drills, hand tools, and finishing equipment.
Metal Finishing Techniques – Knowledge of grinding, deburring, polishing, and surface preparation processes.
Measurement Accuracy – Ability to use calipers, micrometers, and tape measures to verify tolerances.
Assembly Skills – Competence in fitting, aligning, and assembling metal components correctly.
Quality Control – Ability to inspect work for defects, correct dimensions, and required finish.
Safety Practices – Knowledge of shop safety rules, PPE requirements, and safe handling of tools and materials.

Workplace Competencies

Attention to Detail – Precision in finishing, inspecting, and assembling parts to specifications.
Manual Dexterity – Strong hand-eye coordination and physical ability for detailed finishing work.
Problem-Solving – Ability to identify and correct defects or assembly issues.
Productivity & Efficiency – Consistently meets production goals while maintaining quality.
Adaptability – Willingness to learn new finishing techniques and adapt to changing shop priorities.
Teamwork – Works collaboratively with welders, fabricators, and supervisors to complete projects.
Communication – Clear reporting of defects, issues, and progress to supervisors and coworkers.

Behavioral Competencies

Reliability – Dependable attendance and commitment to meeting deadlines.
Work Ethic – Demonstrates pride in craftsmanship and takes ownership of finished work.
Continuous Improvement – Open to learning, training, and improving work methods.
Safety Mindset – Prioritizes personal and team safety in all activities.
Quality Focus – Consistently produces work that meets or exceeds standards.

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made in accordance with the ADA.

Standing/Walking: Required to stand and walk on concrete floors for 8–10 hours per shift.
Lifting/Carrying: Regularly lift and carry sheet metal parts and blanks up to 35 lbs; occasionally lift up to 50 lbs with assistance or lifting devices.
Pushing/Pulling: Move sheet metal stacks, scrap bins, or finished part racks weighing up to 300 lbs using carts or material handling equipment.
Reaching/Handling: Frequent reaching at or below shoulder level to load/unload material; occasional overhead reaching.
Manual Dexterity: Frequent use of hands for feeding parts, operating control panels, changing dies, and handling small components.
Climbing/Balancing: Occasionally step onto platforms or ladders less than 3 ft in height.
Stooping/Kneeling/Crouching: Occasional bending or kneeling when aligning material, removing scrap, or performing cleaning/maintenance tasks.
Vision: Must have close vision, depth perception, and ability to distinguish part details for inspection and quality checks.
Hearing/Speaking: Must be able to hear machine alarms, communicate with team members, and follow verbal instructions in a noisy environment.

Work Environment

Noise: High noise levels from punch presses and fabrication equipment; hearing protection required.
Temperature: Exposure to fluctuating seasonal shop temperatures.
Other: Exposure to sharp edges, lubricants, and metal scrap; personal protective equipment (PPE) required at all times.